Farley Profiling and Drilling Systems | Fabricator & XRP
FABRICATOR
PRODUCTIVITY, PROFITS AND CUSTOMER RESPONSIVENESS IN ONE SYSTEM
The Fabricator is the generalist for making complex machine parts with a number of different operations. The extra tools and high rigidity make it ideal for parts where deep countersinking and tapping are required. It has sufficient thrust and power to work heavy plate and run large tools.
ABRICATOR XRP - NEW
COMPLETE PLATE PROCESSING MACHINE WITH PLASMA CUTTING, HIGH SPEED DRILLING AND MILLING
TWIN BEAM CONSTRUCTION FOR RIDGED DRILLING AND MILLING
Options: Plasma / Oxy / Marking / High Speed Drilling /Tapping / Milling.
The complete plate processing machine featuring plasma cutting, marking, high speed drilling and milling. Used by equipment OEM's and structural steel companies in both Australia and USA.
The Fabricator XRP is a next generation complete plate processing system combining the very best cutting, marking, drilling and milling technologies. The innovative sub-axes drilling capability provides the drill head with a range of movement independent of the main machine X & Y axes, creating a 250mm x 250mm clamped work envelope for continuous, uninterrupted machining. The XRP is currently operational in Australia and the U.S.A. producing complex parts, to finished quality, straight off the table, in one set-up, with one operator.
This flexible, user-friendly, duel beam, multi-carriage, multi-torch machine is for the big industry players looking for a fully automated and integrated system that eliminates downtime between processes, is simple enough for one operator to setup and run and provides an impressive return on investment.
While achieving the very best cutting performance from Hypertherm's new HPR400XD HyDefinition plasma systems (capable of piercing 50mm MS), it is the innovative sub-axes drilling capability that sets a new industry standard.
Components: Hypertherm HyDefinition plasma up to 400 amp, 5-axis bevel head, oxy-fuel systems, marking systems, BT40 spindle taper with 40 tool changer, raise/lower water table and touch screen controller. All Siemens servos and drives.
| Model | Fabricator |
| CNC Controller | Farley PDF/P4 Mobile Touch screen controller |
| Profiling speed | Up to 15m/min |
| Rapid traverse | Up to 25m/min |
| Spindle Motor | Siemens |
| Max spindle speed | 5000rpm |
| Spindle torque: | 200.1Nm (150 ft-lb.) |
| Max drilling power | 18kW (25hp) |
| Accuracy | ± 0.15mm |
| Max drill (insert) | 65mm |
| Repeatability | ± 0.075mm |
| Max tool diameter | 125mm (5") |
| Cutting widths | 2.5m to 10m |
| Cutting length | 3m to 50m |
| Max clamping thrust | 12000 N (2700ibf) |
| Material thickness | 6mm to 140mm |
| Spindle taper | BT40 |
| Coolant system | High pressure coolant or mist |
| Drive system | Rack & twim pinion, backlash free enclosed gearbox with 3.5kW AC servos in both axes |
| Rail System: | Rigid, low profile, trapezoidal fabricated & machined |
| Servo Motros | Siemens |
| Model | Fabricator XRP |
| Beam Construction: | Twin Beam |
| CNC Controller | Farley Laserlab PDF-TS Touch screen controller |
| Profiling speed | Up to 20m/min |
| Rapid traverse | Up to 50m/min |
| Spindle Motor | SIEMENS 1PH7 |
| Max spindle speed | 6000rpm |
| Spindle torque: | 210.1Nm @ 1000rpm |
| Max drilling power | 27kW (36hp) @ 60% duty, 30kW (40hp) for 30 minutes |
| Accuracy | ± 0.15mm |
| Max drill (insert) | 65mm (only a guide as cutomers do drill larger) |
| Repeatability | ± 0.1mm |
| Max tool diameter | 75mm all pockets full, 130mm alternate pocket empty |
| Cutting widths | 2m to 5m |
| Cutting length | 3m to 50m |
| Max clamping thrust | 12000N |
| Material thickness | 6mm - 140mm |
| Spindle taper | BT40 |
| Coolant system | High pressure through spindle, external coolant & plate wash |
| Milling capacity: | up to 350mmØ while clamped |
| Drive system | Twin side drive Helical rack & twin pinion, backlash free gear box |
| Rail System: | Trapezoidal rails with hardened and ground helical racks |
| Servo Motros | Siemens |
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